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ILR, Inliner, ILR-2000 - 2800, Superior, Depaneling
Benutzer: Wolfgang Kühn

Nutzentrenner zum Trennen von Leiterplatten

Depaneling SAR-1300 B2

The world’s most precise stand-alone depaneling machines with the widest range of workpiece holder solutions

100% variability, from batch size 1 to large-scale production

This SAR-1300 series is designed for small to large batch sizes with low to high product variance. Customers benefit from process reliability, low power consumption, and short cycle times. Due to the linear motor axes and modern control technology, milling accuracy is ±0.1 millimeters. And despite this performance, our universal depaneling machines are energy-saving. The technical availability is up to 99.8 percent.

Special features of the depaneling machine SAR-1300

  • Highest milling accuracy due to high-precision linear motor axes and state-of-the-art control technology
  • Panel feeding possible with one or two shuttle axles (2nd shuttle can be retrofitted)
  • Shortest cycle times due to high speed linear motor axes and minimized dead times
  • Maximized availability due to the use of high-quality components and a simple system design
  • Ergonomic operator height even with high assembly groups
  • The simple design allows a targeted initial investment with a wide range of expansion options
  • Short delivery times due to the use of identical components in the modular system and flow production

100 % variability, from batch size 1 to large-scale production

The world’s most precise stand-alone depaneling machines with the widest range of workpiece holder solutions

This SAR-1300 series is designed for small to large batch sizes with low to high product variance. Customers benefit from process reliability, low power consumption, and short cycle times. Due to the linear motor axes and modern control technology, milling accuracy is ±0.1 millimeters. And despite this performance, our universal depaneling machines are energy-saving. The technical availability is up to 99.8 percent.

Flexible and efficient

  • Standard version

    The standard version of the SAR-1300-Uni has a high-performance single shuttle system.

  • shuttle system

    When equipped with a dual shuttle system, the machine offers maximum output by avoiding time lags.

  • milling bit module

    The basic configuration consists of a milling bit module. As optional expan-sion of the base system, the milling bit module is available with vision system as well as with scanner.

  • Sägespindelmodul

    The machine can be optionally fitted with an additional sawing disc mod-ule. The second module can be retrofitted at any time.

Read more: SAR-1300 B2

Benutzer: Wolfgang Kühn

Nutzentrenner SAR-1700 BD2

Flexibles Trennen mit Bit-Spindel oder Sägespindel

Nachrüstbar für manuelle Be- und Entladung sowie für Einfach- oder Doppel-Shuttlesystem. Der Stand Alone Nutzentrenner SAR-1700, mit Einfach- oder Doppelshuttle-System, zeichnet sich besonders durch seine Nachrüstbarkeit und hoher Taktzeit aus. Alle Bewegungen werden mit hochpräzisen SCHUNK Linearkomponenten durchgeführt. Diese Maschine ist konzipiert für Hersteller kleiner bis großer Losgrößen mit mittlerer bis hoher Produktvarianz. Es kann wahlweise mit Schaft- oder Scheibenfräser getrennt werden.

Besondere Merkmale des Nutzentrenners SAR-1700 BD2 sind:

  • Ausrüstung wahlweise mit nur einem Fräskopf (Schaft- oder Scheibenfräsmodul) oder aber beiden (SAR-1700 BD2)
  • Nutzenzufuhr je nach geforderter Ausbringung mit einer oder zwei Shuttleachsen möglich. Der zweite Shuttle ist jederzeit nachrüstbar
  • Kürzeste Taktzeiten durch Highspeed-Linearmotorachsen und minimale Totzeiten
  • Höchste Fräsgenauigkeit durch hochpräzise Linearmotorachsen und modernste Steuerungstechnologie
  • Höchste Verfügbarkeit durch Verwendung hochwertiger Komponenten und einfachen Systemaufbau
  • Ergonomische Bedienerhöhe auch bei hohen Baugruppen
  • Kostengünstig durch einfachen Aufbau und gezielten Anfangsinvest mit möglicher Hochrüstbarkeit, kurze Lieferzeit durch Verwendung von Gleichteilen – identische mechanische und elektrische Plattform unabhängig vom Trennverfahren

Read more: SAR-1700 BD2

Benutzer: Wolfgang Kühn

Depaneling machine ILR 2800

Inline depaneling machine ILR-2800-B and palletizer PAL-1400 for flexible, fully automatic cutting with optional palletizing.

The SCHUNK depaneling machine ILR-2800 with the optional palletizing system PAL-1400 guarantees maximum flexibility and minimum set-up times in connection with a gripper changing system. With the specially developed quick feeder and the use of highly dynamic drives with path control for cutting and PCB handling, the greatest possible throughput and maximum flexibility are achieved. The simple and weight-optimized design of the circuit board gripper significantly reduces tool costs.
Special features:

  • Linear motor based fast-acting panel feeder for minimum loading times at the panel infeed
  • Shortest depaneling times due to a highly dynamic linear motor milling gantry with special milling brush hold-down
  • Short handling times for detached components achieved by linear motor based handling system with continuous path control
  • Maximum flexibility and minimal set-up times due to simple and automatically exchangeable multi panel grippers
  • Optional extension by an integrated palletizing system

Inline depaneling machines can be equipped with a palletizing system PAL-1400 on request. The cut-out assembly groups can then be directly placed in trays with dimensions up to 600 x 400 mm for further processing. Trays can be fed using carriages or belts. A wide variety of pallet variants can be safely processed using optional pallet coding.

With the ILR 2200, the panels reach the inside of the machine in less than two seconds via a linear motor-driven fast feed. There a milling module separates the circuit boards with an accuracy of +/- 0.1 millimeters. Thanks to linear motor axes and modern control technology, the modules achieve a travel speed of two meters per second for milling and ten meters per minute for sawing. The machine has a modular structure, the first of its kind in the world. Electronics manufacturers buy inexpensive basic equipment and can upgrade the machine at any time - with milling and gripping modules, a camera system or a second or even third circuit board handling system that minimizes dead times.

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Availability of over 98 percent

Users also benefit from fail safety and low energy costs. "The ILR-2200 depanelling machine has a proven technical availability of over 98 percent," says Ehmer. "And the power consumption of a two-shuttle version is only 800 watts – hardly more than the energy consumpion of a microwave."

  • ILR 1000

  • ILR 2000

  • ILR 2800

  • ILR 1500

Read more: ILR-2800

Benutzer: Wolfgang Kühn

Depaneling SAR-1700 B2

Flexible cutting with a bit spindle or a saw spindle

Can be retrofitted for manual loading and unloading as well as for a single or double shuttle system. The stand alone depaneling machine SAR-1700, with a single or double shuttle system, is characterized by its ability to be retrofitted (2nd shuttle, 2nd milling head) and high cycle times. All movements are carried out with high-precision SCHUNK linear components. This machine is designed for manufacturers of small to large batch sizes with medium to high product variance. It can be cut with either an end mill or a side milling cutter.

Special features of the depaneling SAR-1700 B2

  • Equipment optionally with only one milling head (shank or disc milling module) or both
  • Possible to feed in panels with one or two shuttle axes depending on the required output. The second shuttle can be retrofitted at any time.
  • Shortest cycle times thanks to the high speed linear motors from the own production and minimal dead times.
  • Highest milling accuracy due to very precise linear motors from the own production and latest control technology
  • Maximum availability due to use of high-quality components and simple system structure.
  • Ergonomic operator height even with tall assemblies
  • Cost-effective due to simple structure and targeted initial investment with the possibility of upgrading, short delivery times due to the use of identical parts - identical mechanical and electrical platform regardless of the cutting process

Read more: SAR-1700 B2

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Depaneling made in Germany

Inline Depaneling - ILR
Standalone Depaneling - SAR